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Aluminum honeycomb construction

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addaon

Well-Known Member
Supporting Member
Joined
Feb 24, 2008
Messages
4,041
Location
Kanab, UT
Can someone who knows a bit about commercial aluminum honeycomb production techniques talk about the process a little?

My impression is that for non-compound curves (even with relatively low radii), it's possible to create honeycomb construction surfaces that are nearly perfect. What's the procedure for this? Female mold + heat + pressure? What curvatures are achievable? How do tooling costs compare to molded composites? What material thicknesses (skin and core) are workable?
 
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