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Why not a plywood web fuselage?

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Tiger Tim

Well-Known Member
Joined
Apr 26, 2013
Messages
7,176
Location
Thunder Bay
So generally speaking, the vast majority of wooden fuselages look the same inside. What you have is a pair of wooden truss sides made up of longerons, uprights and diagonals, gussets in the corners, and tied to each other by cross members. The whole thing is a big bundle of sticks carefully laid up in jigs with a bunch of fitting and fettling to get it all right. Like this:
Fuse+6-9-11+004.jpg


Now those fuselage sides look awfully familiar, like a pair of gigantic wing ribs. But there's another popular way to make ribs and that's to machine them from a single piece of plywood. Instead of making the part up from a bunch of sticks and carefully shaped gussets, you just remove every part of the plywood that isn't a rib. Here's a couple of ribs to compare the techniques:
Rib_compair.jpg


My question is, why not do the fuselage the same way? With the advent of CNC routers it seems like it would be really easy to make a big kit that packs down flat for shipping, even if that shipping is just in the back of a pickup truck from the router shop to your garage. It's been done in the RC world for quite some time now, how come we don't see it in full scale?
3-Fuse-Framed-rearview-web.jpg
 
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