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Extra holes and how to fill them, or should you fill them?

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SamP

Well-Known Member
Joined
Nov 4, 2016
Messages
94
Hello All,
I've read here at HBA that you can fill a hole in aluminum pieces with an aluminum solid rivets to recover strength and prevent the hole from becoming a crack source.

First question: Is it necessary to fill that is no longer in the load path? In this scenario, I moved a bracket forward, so now there is an cantilevered aluminum angle extended beyond the load path. The stress flow would show that section to have little stress.

Second question: I have another scenario where a bracket is moved but the holes are still in the load path. the manufacturer says I should used AN bolts to "fill" the holes in the aluminum spar piece, but a solid aluminum rivet seems to make more sense. The other options are to use a stainless steel pop (standard), an aluminum pop (similar metal) as bulk, or stainless steel cherry max structural.

Just trying to understand the theory behind the path forward...

Thanks!
 
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