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Fitting Material Choices

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lake_harley

Well-Known Member
Supporting Member
Joined
Jan 4, 2007
Messages
1,076
Looking at plans and am considering building another wood plane. Depending on the "version", experimental or ultralight, the wing attach fittings, etc. are spec'd as 1" X .090" for 4130 steel (experimental) or 3/4" X 3/16 for 2024-T4 aluminum (ultralight). I got looking at the material properties and weights of those materials and also looked at 7075-T6 aluminum specs. It seems I could get the same strength on the fittings using 3/4" X 1/8" 7075-T6 instead of 3/4" X 3/16" 2024-T4 alloy and save almost a pound total considering all of the fittings required on the plane. Is there something about 7075-T6 that would make it a bad choice for wing attach fittings and strut wire fittings where bolts and cable thimbles would be passing through drilled holes? A few of the fitting "straps" would need slight joggles and a few need slight bends, but there appears to be enough room to use a generous enough bend radius even with the 7075-T6.

It was either Pops or Rockiedog2 who recently mentioned looking at every part and the opportunity to save weight, and I'm all about that approach.


Input appreciated.

Lynn
 
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